Rhj-026 Stainless Steel Inline High Shear Emulsifier Cosmetic Emulsification System

Rhj-026 Stainless Steel Inline High Shear Emulsifier Cosmetic Emulsification System

RHJ-026 CZPT Metal Inline High Shear Emulsifier CZPT Emulsification System

 

 

What is Emulsification Method?

CZPT vacuum emulsifying homogenizer mixer/CZPT large shear emulsion machine for the production of viscous emulsion, dispersion and suspension in the cosmetic, pharmaceutical, meals and chemical industries. It’s the most sophisticated homogenizing equipment style from CZPTe and is particularly appropriate for producing big batches of cream and emulsions with huge amount of powders.

 

Appropriate for

 

What is creation vacuum homogenizing device manufactured of?

CZPT vacuum emulsifying homogenizer mixer/CZPT machine is typically produced of main homogenizing mixer, oil period mixer, water stage mixer, vacuum method, hydraulic lifting method, components circulation program, heating and cooling system, temperature control program and electrical control panel etc.

 

The primary homogenizing mixer is composed of a vertical variety inline high shear mixer mounted from the base of the manufacturing vessel, wall scraper and two fastened propellers with holes. The base homogenizer is made up of 1 three-layer toothed rotor and a single two-layer toothed stator. An exterior circulation pipe will come alongside the tangent of rotor and connects to the top edge of the tank entire body.

 

The oil and water section mixers have specifically the same design. There is a high speed disperser mounted from the leading of the protect which helps dissolve the components. Some buyers will omit the oil and drinking water phase mixers and preserve the major homogenizing equipment only.

 

How does manufacturing vacuum homogenizing mixer function?

Throughout the mixing procedure, the outer anchor agitator rotates clockwise little by little. With the attached Teflon blades, the resources are scraped off the mixing tank wall and go upwards so they is not going to always adhere to the wall and melt away.

 

At the identical time the two fixed impellers keep still and give the supplies a counterforce and travel the cream downward into the higher speed homogenizing and emulsifying zone. The cream goes by means of the holes on the paddles and will increase mixing result.

 

Simply because of the two opposite forces by mounted impellers and wall scraper, the product rolls more than the vessel from prime to bottom and back to top continuously. When the cream is completely combined, the heat from the jacket is swiftly transferred to every single portion by means of the within wall.

 

The heart of vacuum homogenizing gear is rotor stator homogenizer (or known as emulsifier) which is made up of 1 a few-layer toothed rotor and one particular two-layer toothed stator. The layout is different from the homogenizer in RS series production vacuum emulsification mixer and is much far better.

 

The rotor is directly linked with homogenizing motor by flanges. The ABB or Siemens motor rotates at the pace of 3000rpm and drives the rotor to rotate at high speed producing strong suction power.

 

The components go into the rotor from top opening of the homogenizer and are reduce, sheared, emulsified and homogenized by means of the shear hole amongst the rotor and stator. Then they’re accelerated to jet out through the pipeline along the tangent of the rotor. The cream operates inside of the exterior circulation pipe and goes back again to mixing tank for the slow mixing or another emulsification and homogenization.

 

The earlier mentioned two types of gradual and high forces repeat and repeat. And the cream circulates via the pipeline and is entirely combined, dispersed, emulsified and homogenized.

 

Drinking water ring kind vacuum pump (-.09Mpa) is effective to pull out the bubbles produced in the course of mixing, dispersing and homogenizing. It also assists transfer the substances from the oil and h2o period mixers to the major homogenizing machine. The modest quantity perfumes are also sucked by vacuum to steer clear of dust.

 

Oil hydraulic pump is employed to elevate the go over of main homogenizing mixer. Protection units are equipped to guarantee that the mixing part will not start off when the go over is lifted.

 

Crucial features of  production vacuum homogenizing machine

  • CZPT approach of mixing, dispersing, emulsifying, homogenizing, vacuum, heating and cooling in 1 unit
  • Functioning potential from 5L to 10000L
  • Appropriate for cream and emulsion of 10,000~one hundred,000cps viscosity
  • Excellent particle size of 2 micrometers and evenly dispersed
  • External emulsifying and homogenizing by vertical type inline homogenizer with pipes
  • Shorter batch time in comparison with RS series vacuum emulsifying mixer
  • CZPT technique for mechanic seal inside of the homogenizer for longer homogenizing time
  • The homogenizer also operates as a transfer pump for discharging completed merchandise
  • Contra mixing method of fixed impellers with holes and wall scraper
  • Outer anchor agitator has pipe style for increased mixing and excellent look
  • Variable pace for homogenizer and agitator
  • Oil hydraulic lifting technique for straightforward cleaning and servicing
  • Double jackets for heating and cooling
  • CZPTent jacket patterns offered for steam and electric heating
  • Double temperature probes and controllers for electrical heating in principal vacuum homogenizing equipment
  • Vacuum program to take out the air bubbles for the duration of mixing and to transfer the components
  • Compressed air to assist discharge finished product
  • Multiple protection defense gadgets for vacuum, hydraulic pump and workers
  • All speak to areas are made of SS316L and mirror polished
  • Spray ball is outfitted to join to customer’s CIP system
  • The specs of the vacuum homogenizing tools comply with cGMP rules
  • Push buttons control panel for effortless operation
  • Electricity offer of 380V, 50Hz, three Stage

 

Programs of creation vacuum homogenizing mixer

  • CZPTs & Toiletries: product, lotion, wax, mascara, gel, toothpaste
  • CZPTs: ointment, dental composite, syrup, injection
  • Foods: mayonnaise, dressing, jam, butter, margarine, wasabi
  • CZPTs: polyester, artificial fiber, shoe cream

Possibilities of lab vacuum homogenizer mixer for making toothpaste

  • Set protect with bolts or welding to conserve budget
  • CZPTent slow mixing part patterns accessible
  • Body variety slow agitator for oil pre-mixer
  • Extra openings on the vertical variety inline homogenizer for introducing very hot and cold components and powders
  • Delta, Schneider or Siemens PLC for automation of mixing, dispersing, emulsifying, homogenizing, vacuum, transferring, heating and cooling and so on
  • Mettler-Toledo load cells
  • Movement meter automation for feeding liquid oil and water
  • Strain vessel design for distinct steam stress
  • SIP is obtainable upon request
  • CZPTent power offer appropriate

 

Rhj-026 Stainless Steel Inline High Shear Emulsifier Cosmetic Emulsification System