China supplier 50L/Min Oil Free Piston Vacuum Pump for Medical Suction vacuum pump and compressor

Product Description

Product Parameter

NOTE: All test values are nominal and for reference only. They are not guaranteed maximum or minimum limits, nor do they imply mean or median.
Model Number SMV-50
Performance Data  
Head configuration Pressure parallel flow
Nominal voltage/frequency 220V/50HZ
Max. Current 0.75A
Max. Power 160W
Max. Flow 50L/MIN
Max. Vacuum -90Kpa
Speed at rated load 1400RPM
Noise <52dB
Max.Pressure restart 0 PSI
Electrical Data  
Motor type[Capacitance] P.S.C(4.5uF)
Motor insulation class B
Thermal switch[Open temperature] Thermally protected(145°C)
Line lead wire color,gauge Brown(hot),blue(neutral),18AWG
Capacitor lead wire color,gauge Black,black,18 AWG
General Data  
Operating ambient air temperature 50° to 104°F(10° to 40°C)
Safety certification ETL
Dimension(LXWXH) 168X99X150 MM
Installation size 105X70 MM
Net weight 3.5KG
Application Medical suctions, lab,vacuum packaing etc.

 

Product Application

Our manufacturing process

Our Service


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After-sales Service: on Line Support and Free Spare Parts
Air Flow: 50 L/Min
Vacuum: -90kpa
Noise: ≤52dB(a)
Brand Name: OEM
Voltage: 220V 50Hz
Samples:
US$ 75/Piece
1 Piece(Min.Order)

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Customization:
Available

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piston vacuum pump

Can Piston Vacuum Pumps Create a Deep Vacuum?

Yes, piston vacuum pumps have the capability to create a deep vacuum. Here’s a detailed explanation:

Piston vacuum pumps are designed to generate and maintain a vacuum by using a reciprocating piston mechanism. They can achieve vacuum levels ranging from millitorr (10-3 Torr) to microns (10-6 Torr), which is considered a deep vacuum range.

When the piston moves downward during the suction stroke, it creates a vacuum within the cylinder. This allows gas or air from the system being evacuated to enter the cylinder. As the piston moves up during the compression stroke, the gas is expelled from the cylinder, reducing its volume and increasing its pressure. This cyclic process continues, gradually reducing the pressure within the system.

One of the factors that contribute to the ability of piston vacuum pumps to create a deep vacuum is the use of an airtight seal between the piston and cylinder walls. This seal prevents the gas from leaking back into the evacuated system, allowing the pump to maintain the desired vacuum level.

It’s important to note that the achievable vacuum level of a piston vacuum pump can depend on various factors, including the design of the pump, the materials used, the quality of the seals, and the operating conditions. Additionally, the flow rate of the pump may be lower compared to other types of vacuum pumps, as piston pumps are typically designed for applications that require low flow rates but high vacuum levels.

In summary, piston vacuum pumps can create a deep vacuum in the millitorr to micron range. With their reciprocating piston mechanism and airtight seals, they are capable of generating and maintaining a vacuum suitable for applications that require deep vacuum conditions.

piston vacuum pump

How Do You Troubleshoot Common Issues with Piston Vacuum Pumps?

Troubleshooting common issues with piston vacuum pumps involves a systematic approach to identify and resolve problems. Here’s a detailed explanation:

1. Insufficient Vacuum Level:

– If the vacuum level achieved by the piston pump is lower than expected:

– Check for leaks: Inspect all connections, seals, and fittings for any signs of leakage. Repair or replace any damaged components.

– Verify valve operation: Ensure that the valves in the pump are functioning correctly. Clean or replace any faulty valves that may be impeding the pump’s performance.

– Check for worn piston or cylinder: Examine the piston and cylinder for signs of wear. If necessary, replace these components to restore optimal vacuum performance.

2. Excessive Noise or Vibrations:

– If the piston pump is producing excessive noise or vibrations:

– Check for misalignment: Ensure that the pump is properly aligned with its drive mechanism. Adjust or realign as necessary.

– Inspect mounting and support: Examine the pump’s mounting and support structure to ensure it is stable and secure. Reinforce or repair any weak or damaged mounts.

– Verify lubrication: Adequate lubrication is crucial for smooth pump operation. Check the lubrication system and ensure it is supplying sufficient lubricant to all necessary components.

3. Overheating:

– If the piston pump is overheating:

– Check cooling system: Inspect the cooling system, including fans, heat exchangers, and cooling fins. Clean or replace any clogged or malfunctioning cooling components.

– Verify airflow: Ensure that there is proper airflow around the pump. Remove any obstructions or debris that may be impeding the flow of cooling air.

– Evaluate operating conditions: Examine the pump’s operating conditions, such as ambient temperature and duty cycle. Adjust these factors if necessary to prevent overheating.

4. Oil Contamination:

– If there is oil contamination in the vacuum system:

– Check oil seals: Inspect the seals in the pump for any signs of damage or wear. Replace any faulty seals that may be allowing oil leakage.

– Verify oil level and quality: Ensure that the pump’s oil level is correct and that the oil is clean and free from contaminants. Replace the oil if necessary.

– Evaluate oil mist separation: If the pump is equipped with oil mist separation mechanisms, verify their effectiveness. Clean or replace any filters or separators that may be compromised.

5. Insufficient Pumping Capacity:

– If the pump is unable to meet the required pumping capacity:

– Check for blockages: Inspect the intake and exhaust ports for any blockages or obstructions. Clear any debris or foreign objects that may be impeding the pump’s operation.

– Verify valve operation: Ensure that the valves are opening and closing properly. Clean or replace any valves that may be stuck or malfunctioning.

– Evaluate motor performance: Assess the motor driving the pump for any issues such as insufficient power or improper speed. Repair or replace the motor if necessary.

6. Manufacturer’s Guidelines:

– It’s important to consult the manufacturer’s guidelines and documentation for specific troubleshooting procedures and recommendations tailored to the particular piston vacuum pump model.

– Follow the manufacturer’s instructions for routine maintenance, inspections, and any specific troubleshooting steps provided.

In summary, troubleshooting common issues with piston vacuum pumps involves steps such as checking for leaks, verifying valve operation, inspecting for wear or misalignment, ensuring proper lubrication and cooling, addressing oil contamination, clearing blockages, and evaluating motor performance. Following the manufacturer’s guidelines and documentation is essential for accurate troubleshooting and resolving problems effectively.

piston vacuum pump

Are There Oil-Free Piston Vacuum Pump Options Available?

Yes, there are oil-free piston vacuum pump options available. Here’s a detailed explanation:

1. Oil-Free Technology:

– Traditional piston vacuum pumps use oil as a lubricant and sealant in their operation.

– However, advancements in vacuum pump technology have led to the development of oil-free piston vacuum pumps.

– Oil-free piston pumps are designed to operate without the need for lubricating oil, eliminating the risk of oil contamination and the need for oil changes.

2. Dry Running Operation:

– Oil-free piston vacuum pumps achieve lubrication and sealing through alternative means.

– They often utilize materials such as self-lubricating polymers or advanced coatings on the piston and cylinder surfaces.

– These materials reduce friction and provide sufficient sealing to maintain vacuum levels without the need for oil.

3. Applications:

– Oil-free piston vacuum pumps are suitable for a wide range of applications where oil contamination is a concern.

– They are commonly used in industries such as food and beverage, pharmaceutical, electronics, laboratories, and medical where a clean and oil-free vacuum environment is required.

4. Advantages:

– The primary advantage of oil-free piston vacuum pumps is their ability to provide a clean and oil-free vacuum.

– They eliminate the risk of oil contamination, which is crucial in sensitive applications such as semiconductor manufacturing or pharmaceutical production.

– Oil-free pumps also simplify maintenance since there is no need for oil changes or regular oil monitoring.

5. Considerations:

– While oil-free piston vacuum pumps offer advantages, they also have some considerations to keep in mind.

– They may have slightly lower ultimate vacuum levels compared to oil-lubricated pumps.

– The absence of oil as a lubricant may result in slightly higher operating temperatures and increased wear on piston and cylinder surfaces.

– It’s important to select an oil-free piston vacuum pump that is suitable for the specific application requirements and consider the trade-offs between performance, cost, and maintenance.

6. Alternative Pump Technologies:

– In some cases, where oil-free operation is critical or specific vacuum levels are required, alternative pump technologies may be more suitable.

– Dry screw pumps, claw pumps, or scroll pumps are examples of oil-free pump technologies that are widely used in various industries.

– These pumps offer oil-free operation, high pumping speeds, and can achieve lower vacuum levels compared to oil-free piston pumps.

In summary, oil-free piston vacuum pumps are available as an alternative to traditional oil-lubricated pumps. They provide a clean and oil-free vacuum environment, making them suitable for applications where oil contamination is a concern. However, it’s important to consider specific application requirements and explore alternative pump technologies if necessary.

China supplier 50L/Min Oil Free Piston Vacuum Pump for Medical Suction   vacuum pump and compressor	China supplier 50L/Min Oil Free Piston Vacuum Pump for Medical Suction   vacuum pump and compressor
editor by Dream 2024-04-29