China Standard Medium Pressure and Large Flow Oxygen Nitrogen Argon Vacuum Piston Pump vacuum pump brakes

Product Description


Medium Pressure and Large Flow Oxygen Nitrogen Argon Vacuum Piston Pump

Performance features:

Module design, wide coverage of flow
Simple design of pump head parts, convenient for maintenance
Reliable structure of sealing
Optional gas auxiliary sealing device, further increase the seal life
Various configurations improve the degree of safety and automation
 

Optional Configuration:

1.Electromagnetic speed adjustment motor/frequency conversion motor/fixed speed motor
2.Overpressure interlocking device Safety valve/Cryogenic check valve 
3.Temperature interlocking device inside pump
4.Pressure interlocking device of outlet liquid
 

 Model  NO.  Flow(L/h)  Inlet pressure
(MPa)
 Max Out pressure
(MPa)
Power
 (KW)
 Inlet 
Size
(mm)
 Outlet
Size
(mm)
 Gas return
Size
(mm)
SBP 4
 
 

Max.Head: 110m-150m
Max.Capacity: 50-100 L/min
Driving Type: Motor
Impeller Number: Single-Stage Pump
Working Pressure: High Pressure Pump
Influent Type of Impeller: Single Suction Pump
Customization:
Available

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piston vacuum pump

What Are the Key Components of a Piston Vacuum Pump?

A piston vacuum pump consists of several key components that work together to create a vacuum. Here’s a detailed explanation of these components:

1. Cylinder:

– The cylinder is a cylindrical chamber where the piston moves back and forth.

– It provides the housing for the piston and plays a crucial role in creating the vacuum by changing the volume of the chamber.

2. Piston:

– The piston is a movable component that fits inside the cylinder.

– It creates a seal between the piston and cylinder walls, allowing the pump to create a pressure differential and generate a vacuum.

– The piston is typically driven by a motor or an external power source.

3. Intake Valve:

– The intake valve allows gas or air to enter the cylinder during the suction stroke.

– It opens when the piston moves downward, creating a vacuum and drawing gas into the cylinder from the system being evacuated.

4. Exhaust Valve:

– The exhaust valve allows the expelled gas to exit the cylinder during the compression stroke.

– It opens when the piston moves upward, allowing the compressed gas to be expelled from the cylinder.

5. Lubrication System:

– Piston vacuum pumps often incorporate a lubrication system to ensure smooth operation and maintain an airtight seal between the piston and cylinder walls.

– Lubricating oil is introduced into the cylinder to provide lubrication and help maintain the seal.

– The lubrication system also helps to cool the pump by dissipating heat generated during operation.

6. Cooling System:

– Some piston vacuum pumps may include a cooling system to prevent overheating.

– This can involve the circulation of a cooling fluid or the use of cooling fins to dissipate heat generated during operation.

7. Pressure Gauges and Controls:

– Pressure gauges are often installed to monitor the vacuum level or pressure within the system.

– Control mechanisms, such as switches or valves, may be present to regulate the operation of the pump or maintain the desired vacuum level.

8. Motor or Power Source:

– The piston in a piston vacuum pump is typically driven by a motor or an external power source.

– The motor provides the necessary mechanical energy to move the piston back and forth, creating the suction and compression strokes.

9. Frame or Housing:

– The components of the piston vacuum pump are housed within a frame or housing that provides structural support and protection.

– The frame or housing also helps to reduce noise and vibration during operation.

In summary, the key components of a piston vacuum pump include the cylinder, piston, intake valve, exhaust valve, lubrication system, cooling system, pressure gauges and controls, motor or power source, and the frame or housing. These components work together to create a vacuum by reciprocating the piston within the cylinder, allowing gas to be drawn in and expelled, while maintaining an airtight seal. The lubrication and cooling systems, as well as pressure gauges and controls, ensure smooth and efficient operation of the pump.

piston vacuum pump

How Do You Troubleshoot Common Issues with Piston Vacuum Pumps?

Troubleshooting common issues with piston vacuum pumps involves a systematic approach to identify and resolve problems. Here’s a detailed explanation:

1. Insufficient Vacuum Level:

– If the vacuum level achieved by the piston pump is lower than expected:

– Check for leaks: Inspect all connections, seals, and fittings for any signs of leakage. Repair or replace any damaged components.

– Verify valve operation: Ensure that the valves in the pump are functioning correctly. Clean or replace any faulty valves that may be impeding the pump’s performance.

– Check for worn piston or cylinder: Examine the piston and cylinder for signs of wear. If necessary, replace these components to restore optimal vacuum performance.

2. Excessive Noise or Vibrations:

– If the piston pump is producing excessive noise or vibrations:

– Check for misalignment: Ensure that the pump is properly aligned with its drive mechanism. Adjust or realign as necessary.

– Inspect mounting and support: Examine the pump’s mounting and support structure to ensure it is stable and secure. Reinforce or repair any weak or damaged mounts.

– Verify lubrication: Adequate lubrication is crucial for smooth pump operation. Check the lubrication system and ensure it is supplying sufficient lubricant to all necessary components.

3. Overheating:

– If the piston pump is overheating:

– Check cooling system: Inspect the cooling system, including fans, heat exchangers, and cooling fins. Clean or replace any clogged or malfunctioning cooling components.

– Verify airflow: Ensure that there is proper airflow around the pump. Remove any obstructions or debris that may be impeding the flow of cooling air.

– Evaluate operating conditions: Examine the pump’s operating conditions, such as ambient temperature and duty cycle. Adjust these factors if necessary to prevent overheating.

4. Oil Contamination:

– If there is oil contamination in the vacuum system:

– Check oil seals: Inspect the seals in the pump for any signs of damage or wear. Replace any faulty seals that may be allowing oil leakage.

– Verify oil level and quality: Ensure that the pump’s oil level is correct and that the oil is clean and free from contaminants. Replace the oil if necessary.

– Evaluate oil mist separation: If the pump is equipped with oil mist separation mechanisms, verify their effectiveness. Clean or replace any filters or separators that may be compromised.

5. Insufficient Pumping Capacity:

– If the pump is unable to meet the required pumping capacity:

– Check for blockages: Inspect the intake and exhaust ports for any blockages or obstructions. Clear any debris or foreign objects that may be impeding the pump’s operation.

– Verify valve operation: Ensure that the valves are opening and closing properly. Clean or replace any valves that may be stuck or malfunctioning.

– Evaluate motor performance: Assess the motor driving the pump for any issues such as insufficient power or improper speed. Repair or replace the motor if necessary.

6. Manufacturer’s Guidelines:

– It’s important to consult the manufacturer’s guidelines and documentation for specific troubleshooting procedures and recommendations tailored to the particular piston vacuum pump model.

– Follow the manufacturer’s instructions for routine maintenance, inspections, and any specific troubleshooting steps provided.

In summary, troubleshooting common issues with piston vacuum pumps involves steps such as checking for leaks, verifying valve operation, inspecting for wear or misalignment, ensuring proper lubrication and cooling, addressing oil contamination, clearing blockages, and evaluating motor performance. Following the manufacturer’s guidelines and documentation is essential for accurate troubleshooting and resolving problems effectively.

piston vacuum pump

What Is the Role of Lubrication in Piston Vacuum Pump Operation?

Lubrication plays a crucial role in the operation of a piston vacuum pump. Here’s a detailed explanation:

1. Reduction of Friction:

– Lubrication is essential for reducing friction between moving parts within the pump.

– In a piston vacuum pump, the piston moves up and down inside the cylinder, and lubrication helps to minimize the friction between the piston rings and the cylinder wall.

– By reducing friction, lubrication prevents excessive wear and heat generation, ensuring smooth and efficient operation of the pump.

2. Sealing and Leakage Prevention:

– Lubrication helps to maintain proper sealing between the piston rings and the cylinder wall.

– The lubricating oil forms a thin film between these surfaces, creating a barrier that prevents gas leakage during the compression and vacuum creation process.

– Effective sealing is crucial for maintaining the desired vacuum level and preventing air or gas from entering the pump.

3. Cooling and Heat Dissipation:

– Piston vacuum pumps generate heat during operation, particularly due to the compression of gases.

– Lubricating oil helps in dissipating the heat generated, preventing the pump from overheating.

– The oil absorbs heat from the pump’s internal components and transfers it to the pump’s housing or cooling system.

– Proper cooling and heat dissipation contribute to the pump’s overall performance and prevent damage due to excessive heat buildup.

4. Contaminant Removal:

– Lubrication also aids in removing contaminants or particles that may enter the pump.

– The oil acts as a carrier, trapping and carrying away small particles or debris that could potentially damage the pump’s components.

– The oil passes through filters that help to remove these contaminants, keeping the pump’s internal parts clean and functioning properly.

5. Corrosion Prevention:

– Some lubricating oils contain additives that provide corrosion protection.

– These additives form a protective film on the pump’s internal surfaces, preventing corrosion caused by exposure to moisture or corrosive gases.

– Corrosion prevention is crucial for maintaining the pump’s performance, extending its lifespan, and minimizing the need for repairs or component replacement.

6. Proper Lubrication Selection:

– Selecting the appropriate lubricating oil is essential for the proper functioning of a piston vacuum pump.

– Different pump models and manufacturers may recommend specific oil types or viscosities to ensure optimal performance and longevity.

– It is crucial to follow the manufacturer’s guidelines regarding oil selection, oil level, and oil change intervals.

In summary, lubrication plays a vital role in piston vacuum pump operation by reducing friction, maintaining proper sealing, dissipating heat, removing contaminants, and preventing corrosion. Proper lubrication selection and adherence to manufacturer’s guidelines are crucial for ensuring the pump’s efficient and reliable performance.

China Standard Medium Pressure and Large Flow Oxygen Nitrogen Argon Vacuum Piston Pump   vacuum pump brakesChina Standard Medium Pressure and Large Flow Oxygen Nitrogen Argon Vacuum Piston Pump   vacuum pump brakes
editor by CX 2023-11-27